From Simple Question to Powerful Automation
Sometimes, a simple question leads to remarkable breakthroughs. For us, that question was:
«How can we determine the best orientation of a part for machining?»
It sounds straightforward. A part is optimally oriented when:
- a) It fits within the machine’s constraints.
- b) The required machining operations are feasible.
Let’s break that down.
a) Fit — The Easy Part
Out of 24 possible orientations, only four make the Z-axis the shortest and the X-axis the longest. But when you factor in machine constraints, that narrows it down to just two viable orientations.
b) Machining — The Complex Part
This is where things get tricky:
- What machining operations are required?
- Is drilling needed, or are pockets involved?
- Which tools are compatible with the geometry?
These questions led to a thought experiment that evolved into a set of rules—now embedded in what we call «the Wizard.»
How the Wizard Works
The Wizard analyzes each part and follows a systematic process:
- Orientation It positions the part with the most machining-intensive side facing up.
- Hole Detection It identifies drillable holes based on minimum/maximum diameters, depths, and tool availability.
- Pocketing It locates pockets that can be machined using three tool options, adjusts for edge proximity, and clears corners.
- Perimeter Routing It adds a perimeter path for nesting. At this point, 90–95% of the programming is done.
What’s Next?
Just one step remains: program verification. Run the simulation, confirm tool selection, and send it to the plant floor.
Simple parts can now be programmed in under a minute—freeing you up to focus on the truly complex ones.
Want to see it in action? Click the Request a Demonstration button at the top for more details.
ONGAA CAM Wizard programming and parametric reprogramming – Effortless!
